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The remote control will auto shut down when not in use after two minutes. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. The controller box for my ATV harbor Freight winch got smashed. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. No warranty. Handlebar switch would be helpful in case of failure with wireless remote control. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. The battery may be drained if you use the winch while the engine is not running. Do not loop the wire rope around object and hook onto itself. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. JavaScript is disabled. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Hawse fairleads are used in conjunction with a synthetic winch line. It stops the cable from rolling back to prevent accidents and injuries. I have a badlands 12000 lb capacity winch. As you can see all the parts in the diagram below, you can understand the wiring well. An installation manual is also part of the package. Tools required for assembly and service may not be included. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker A simple plug and play-action provide ease of winching in and out with a push of a button. As a result, it's safe. Your email address will not be published. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. The sharp borders help the cable from getting damaged. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Use a winch cover that can protect from sun damage. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. The device alone cannot ensure safety for you and the vehicle. Save my name, email, and website in this browser for the next time I comment. Has anyone else been successful in finding replacement parts ? 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. Read this material before using this product. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. Save This Manual Is the problem in the relay or in the motor. Wiring a winch is often a fearful task. 12,000 POUND WINCH. How do I get the hardware. Although this winch offers excellent power, its speed is a bit disappointing. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Where can I order\purchase these items? Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Run winch with vehicle motor running. The operator and assistants must carefully plan usage to prevent accidents. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Winch Motor: 2. But it is super strong. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. 1. Connect the black cable from the battery's negative side to the winch. Circuit Breaker: Benefits Of Badland Winches: Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. To use the wireless remote, lift the socket cover to plug the remote switch. Thank You Always wearheavy-duty leather gloveswhen handling the winch. It is permanently damaged and must not be used. Hook onto the object using a pulling point, tow strap or chain. This wire rope is kinked. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. my cover got cracked and broken. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? It reduces the load on the winch, allowing it to work longer with less heat buildup. Read all instructions. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. The red indicator light will flash during the operation. Keeping a constant focus is more critical. then wait about a month or so for them to get in, they come all the way from Chinese town. Tighten all power cable hardware to 20 in. Secure the solenoid assembly in place with mounting screws. Synthetic ropes are lighter and flexible than steel cables. Non-skid footwear is recommended. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. This badland winch parts diagram is very helpful for any kind of wiring task. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. The winch rope smoothly glides over the aluminum. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. I cant find anyone that has them, can anyone help, thanks. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Do not slide wire rope through hands, even with gloves on. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Shop products from small business brands sold in Amazons store. Therefore, winch has an exceptional load limit of 12000 pounds. Keep this manual and the receipt in a safe and dry place for future reference. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Also go over some things th. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Two best universal wireless remote controls supporting all the models. The above Badlands winch parts are good quality, affordable, and easy to install. Do not use damaged equipment. The two black wires are on the far right and far left of the red wires. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Good thing that there are winch manufacturing companies that do that. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. This is the safety alert symbol. I bought a 12000 zxr last year but never opened it until yesterday. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Most badland winches come with a mounting plate for your winch. Secure load after moving. Mike El Paso, TX, TLCA 8009. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Looking to purchase motor brushes and brush retainer springs for 1500 lb. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. Do not use the hand crank, if equipped, to "assist" the winch. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Safety Precautions:Take extra caution in every winching situation. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. We have other buying guides in the site. Stay out of the direct line that the wire rope is pulling. But this is a constant danger for all off-road drivers out there. You should keep in mind the following points before buying this product. if abnormal noise or vibration occurs, have the problem corrected before further use. There are two black wires and two red wires that come out of the winch. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. The winch still works, but all of the electronic components got corroded by moisture. Use supplied power cords and wire rope listed in manual only. For a hawse fairlead, the angle should be as close to straight as possible. lb. do NOT contact me with unsolicited services or offers The winch's internal mechanism is permanently lubricated. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Find the most comprehensive badland winch parts list for your replacements and upgrades. Wired Remote: 5. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Let's see what makes it such a great product. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. Attach the Circuit Breaker to the Positive Terminal on the battery. Correct any such issue before use. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Here are some of the top eye-catching pros of this product. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. Required fields are marked *.